Senior Controls Engineer

Daniels Health, Inc.

Job Overview

Location

Detroit, MI

Job Type

Full-time

Full Job Description

📋 Description

• Design, develop, and commission advanced PLC-based control systems for automated medical waste processing equipment operating in high-throughput, safety-critical healthcare environments.
• Integrate robotics and machine vision systems into industrial automation platforms to enhance precision, throughput, and operational reliability of waste processing machinery.
• Collaborate with mechanical, electrical, and software engineering teams to translate functional requirements into robust, scalable control architectures that meet FDA and OSHA compliance standards.
• Perform system validation, troubleshooting, and field support for deployed automation systems across hospital and clinical waste management sites in the U.S. and Canada.
• Lead the design and implementation of human-machine interfaces (HMIs) and SCADA systems to provide real-time monitoring, diagnostics, and operator control for medical waste processing lines.
• Optimize existing control logic and machine cycles to improve equipment uptime, reduce cycle times, and minimize waste handling errors in compliance with infection control protocols.
• Document all control system designs, code, and test procedures in accordance with ISO 13485 and internal quality management system requirements.
• Participate in factory acceptance tests (FAT) and site acceptance tests (SAT) to ensure systems meet performance, safety, and regulatory benchmarks prior to deployment.
• Provide technical leadership during installation, commissioning, and training phases at customer locations, including travel to hospitals, waste treatment facilities, and manufacturing sites.
• Work closely with product management and regulatory affairs to ensure control system designs align with evolving healthcare safety standards and global market requirements.
• Maintain and update control system schematics, wiring diagrams, and Bill of Materials (BOM) documentation for production and service teams.
• Identify opportunities for automation improvements through data analysis of equipment performance metrics and field feedback from service engineers.
• Support root cause analysis of field failures and implement corrective actions to prevent recurrence in next-generation systems.
• Conduct training sessions for internal service teams and external clients on system operation, maintenance, and troubleshooting procedures.
• Ensure all control system designs incorporate fail-safe mechanisms, redundancy protocols, and emergency stop functionalities required for medical device environments.
• Maintain awareness of emerging technologies in industrial automation, including IIoT, edge computing, and predictive maintenance, and evaluate their applicability to Daniels Health’s product line.

🎯 Requirements

• Bachelor’s degree in Electrical Engineering, Control Systems Engineering, or related field
• Minimum 5 years of hands-on experience designing and commissioning PLC control systems in industrial automation environments
• Proven expertise with Rockwell Automation (Allen-Bradley) PLCs, HMI/SCADA systems, and industrial communication protocols (EtherNet/IP, DeviceNet)
• Experience integrating robotics (e.g., Fanuc, KUKA) and machine vision systems (e.g., Cognex, Keyence) into automated production lines
• Familiarity with FDA, OSHA, and ISO 13485 regulatory requirements for medical device manufacturing or healthcare equipment
• Willingness and ability to travel up to 40% domestically and internationally

🏖️ Benefits

• Remote work flexibility with required travel to U.S. and Canadian sites
• Induction training at Taylor, Michigan facility
• Opportunity to work on mission-critical healthcare safety and environmental systems
• Global exposure through international deployment and collaboration

Skills & Technologies

Senior

Remote

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Daniels Health, Inc.

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About Daniels Health, Inc.

Daniels Health, Inc. manufactures and manages reusable sharps containers and biomedical waste systems for hospitals, laboratories, and pharmaceutical companies across North America, Australia, and the United Kingdom. Founded in Australia in 1986, the company provides collection, transport, treatment, and recycling services for regulated medical waste, focusing on safety-engineered containers that reduce needlestick injuries and environmental impact. Its Sharpsmart system features puncture-resistant plastic containers designed for multiple cycles of use, supported by robotic washing and high-heat sanitization processes, helping healthcare facilities meet OSHA, EPA, and DOT compliance standards while lowering waste disposal costs and carbon footprint.

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